Reducing the cost and energy consumption of cement production with real-time solutions

How automated process monitoring and control delivered environmental, economic, and performance benefits in a leading US cement producer’s cement-finishing circuit.

The company upgraded its cement-finishing circuit by installing Malvern Panalytical’s real-time Insitec particle size analyzer, as well as a multi-variate control software. Together, these solutions delivered significant economic, environmental, and performance gains – particularly by enabling reduced energy consumption. 

Amid growing concern for our climate, industries in a wide range of markets are seeking to reduce their environmental impact. This includes the cement industry, where there is a growing drive to reduce energy consumption and move toward more circular, net-zero production. At the same time, there is also a push to save costs and improve quality. Automated process control can deliver significant savings in these areas. While interest in this technology is now growing, it already has proven performance in cement production, as shown in the case described in this white paper.

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How automated process monitoring and control delivered environmental, economic, and performance benefits in a leading US cement producer’s cement-finishing circuit.

The company upgraded its cement-finishing circuit by installing Malvern Panalytical’s real-time Insitec particle size analyzer, as well as a multi-variate control software. Together, these solutions delivered significant economic, environmental, and performance gains – particularly by enabling reduced energy consumption. 

Introduction 

Amid growing concern for our climate, industries in a wide range of markets are seeking to reduce their environmental impact. This includes the cement industry, where there is a growing drive to reduce energy consumption and move toward more circular, net-zero production. At the same time, there is also a push to save costs and improve quality. Automated process control can deliver significant savings in these areas. While interest in this technology is now growing, it already has proven performance in cement production, as shown in the case described in this white paper.

Download this application note.

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