Analysis of iron ore samples prepared as fused beads

This application note shows that the Epsilon 4 is fully capable of analyzing Fe2O3, Al2O3, SiO2, SO3, P2O5, CaO, Mn3O4, MgO, and TiO2 in iron ore samples.

Iron ore is mainly used as a raw material in the steel and cement industries. Accurate elemental analysis of iron ore samples plays a very important role in iron ore mine mapping and iron ore pricing. XRF analysis provides a useful tool for classifying and controlling the quality of the iron ore composition.

Introduction

This application note shows that the Epsilon 4 - a high-performance energy dispersive X-ray fluorescence spectrometer is fully capable of  analyzing  Fe2O3,  Al2O3,  SiO2,  SO3,  P2O5,  CaO,  Mn3O4,  MgO,  and TiO2 in iron ore samples.

Application background

Iron ore is mainly used as a raw material in the steel and cement industries. Accurate elemental analysis of iron ore samples plays a very important role in iron  ore  mine  mapping  and  iron  ore  pricing. XRF analysis provides a useful tool for classifying and controlling the quality of the iron ore composition.

Sample preparation

40 mm diameter beads were prepared by fusing 1 gram iron ore sample material in 10 grams of flux (Li2B4O7). The bead samples were put in standard sample holders and loaded in the Epsilon 4.

Instrumentation

Measurements were performed using an Epsilon 4 EDXRF spectrometer, equipped with a 10W, 50 kV rhodium anode X-ray tube, 6 filters, a helium purge facility, a high-resolution silicon drift detector, a spinner and a 10-position removable sample changer.

Measurement procedure

11 international certified iron ore standards were used to set up the calibration. Two different measurement conditions were used, each one optimizing the excitation of a group of elements. These measurement conditions are given in Table 1.

Table 1. Measurement conditions

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Figure 1. The spectrum of a CRM standard obtained with 7 kV showing the excellent resolution and the high sensitivity of the detector

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Figure 2. Calibration graph for SiO2

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Figure 3. Calibration graph for CaO

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Figure 4. Calibration graph for Fe2O3

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Accurate calibration results

The calibration plots shown in Figures 2 to 4 demonstrate the good correlation between the certified concentrations and the measured intensities. Table 2 presents the RMS of the calibration.

Table 2. The RMS values of the calibration

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Precision

One sample was measured 20 times consecutively. The average concentration and the absolute RMS (1 sigma standard deviation) are presented in Table 3.

Table 3. Results of the repeatability test

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Conclusion

The data presented here clearly demonstrate the suitability of the Epsilon 4 EDXRF spectrometer for the quantitative analysis of Fe2O3, Al2O3, SiO2, SO3, P2O5, CaO, Mn3O4, MgO, and TiO2, in

iron ore samples. Accurate and precise results can be obtained in just 3 minutes.

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